COMMON BEARING FAILURES

Understanding why a bearing has failed is one of the best ways to prevent the same failure from happening again. We list the most common bearing failures to help you decide what has happened with your bearing.


INSTRUCTIONS: The gallery below looks at each failure type with a slideshow of images. Use the red arrow to reveal a general description for each slideshow, and use the grey left/right arrows to swipe through the slideshow. Note, the captions will change with each new image.

Send us your photos of failed or damaged bearings through this website for analysis. Just click through to our contact page, where you will find the facility to attach and upload images alongside a message, for our team to examine. We'll get back to you with our initial thoughts and advise on how best to investigate the damage or failure.

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Call our bearings failure expert on +44 (0)1673 843059

COMMON BEARING FAILURES

Understanding why a bearing has failed is one of the best ways to prevent the same failure from happening again. We list the most common bearing failures to help you decide what has happened with your bearing.


INSTRUCTIONS: The gallery below looks at each failure type with a slideshow of images. Use the red arrow to reveal a general description for each slideshow, and use the grey left/right arrows to swipe through the slideshow. Note, the captions will change with each new image.

Send us your photos of failed or damaged bearings through this website for analysis. Just click through to our contact page, where you will find the facility to attach and upload images alongside a message, for our team to examine. We'll get back to you with our initial thoughts and advise on how best to investigate the damage or failure.

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Contact Us

  • BEARING FLAKING OR WEARING FATIGUE

    Flaking due to rolling fatigue occurs when small pieces of bearing material are lifted and broken off the smooth surface of the raceway or the rolling elements. This flaking causes regions with a rough and coarse texture. 

  • BEARING PEELING

    Dull or cloudy spots appear on the raceway surface along with light wearing. Tiny microscopic cracks are generated downward from these cloudy spots to a depth of 5-10 μm. Small particles of material then peel from the surface with areas of minor flaking starting to occur.

  • BEARING SCORING

    Scoring is surface damage due to accumulated small seizures caused by sliding under improper lubrication or severe operating conditions. Linear damage appears circumferentially on the raceway and roller surfaces. Cycloidal shaped damage on the roller ends and scoring on the rib surface contacting roller ends also occur.

  • SMEARING OF THE BEARING SURFACE

    Smearing is surface damage which occurs from a collection of small seizures between bearing components caused by oil film rupture and/or sliding. Surface roughening occurs along with melting.

  • FRACTURE OF THE BEARING

    Fracture refers to small or large metallic pieces which were broken off due to excessive load or shock load acting locally on a rolling element, rib or section of a raceway ring.

  • CRACKS IN THE RACEWAY RING AND ROLLING ELEMENTS

    Cracks in the raceway ring and rolling elements. Continued use under this condition leads to larger cracks or fractures

  • BEARING CAGE DAMAGE, DEFORMATION, FRACTURE AND WEAR

    Cage damage includes: Cage deformation, Fracture and Wear Fracture of cage pillars.

  • PITTING OF THE BEARING ON THE ROLLING ELEMENT OR RACEWAY

    Pitting has a dull lustre and appears on the rolling element surface or raceway surface.

  • DENTING AND "PEAR SKINNING" OF THE BEARING

    When Flaking due to rolling fatigue occurs, small pieces of bearing material become trapped in the lubricant and are crushed on the raceways by the rolling elements. This effect can also occur if the lubricant becomes contaminated.

  • WEAR OF BEARINGS

    Wear is surface deterioration due to sliding friction at the surface of the raceway, rolling elements, roller end faces, rib face, cage pockets, etc.

  • FRETTING OF BEARINGS

    Wear occurs due to repeated sliding between the two surfaces. Fretting occurs at fitting surface between raceway rings and the shaft or housing. Fretting corrosion is another term used to describe the reddish brown or black wear patterns often seen on old shafts and worn housings.

  • FALSE BRINELLING

    Among the different types of fretting, false brinelling is the occurrence of hollow spots that resemble brinell dents and are due to wear caused by vibration and swaying at the contact points between the rolling elements and raceway.

  • CREEP IN BEARINGS

    Creep is the phenomenon in bearings where relative slippage occurs between fitting surfaces and thereby creates a clearance between the surfaces. Creep causes a shiny appearance, occasionally with scoring or wear.

  • SEIZURE OF BEARINGS

    When sudden overheating occurs during rotation, the bearing becomes discoloured. Then, the raceway rings, rolling elements, and cage will soften, melt and deform as damage accumulates.

  • ELECTRICAL CORROSION IN BEARINGS

    When electric current passes through a bearing, arcing and burning occur through the thin oil film at points of contact between the raceway and rolling elements. The points of contact are melted locally to form "fluting" or groove-like corrugations which can be seen by the naked eye. Magnification of these grooves reveals crater-like depressions which indicate melting by arcing.

  • BEARING RUST AND CORROSION

    Bearing rust and corrosion are pits on the surface of rings and rolling elements and may occur at the rolling element pitch on the rings or over the entire bearing surfaces.

  • MOUNTING AND FITTING DAMAGE IN BEARINGS

    Straight line scratches on surface of raceways or rolling elements caused during mounting or dismounting of bearing.

  • DISCOLOURATION OF BEARINGS

    Discolouration of cages, rolling elements and raceway rings occurs due to their reacting with lubricant at high temperature or as a result of corrosion.

  • HOUSING OR SHAFT DAMAGE

    Wear, corrosion and burrs caused by repeated replacement of new bearings, a contaminated or moist environment or heavy handling during bearing removal.

  • BEARING FLAKING OR WEARING FATIGUE

    Flaking due to rolling fatigue occurs when small pieces of bearing material are lifted and broken off the smooth surface of the raceway or the rolling elements. This flaking causes regions with a rough and coarse texture. 

  • BEARING PEELING

    Dull or cloudy spots appear on the raceway surface along with light wearing. Tiny microscopic cracks are generated downward from these cloudy spots to a depth of 5-10 μm. Small particles of material then peel from the surface with areas of minor flaking starting to occur.

  • BEARING SCORING

    Scoring is surface damage due to accumulated small seizures caused by sliding under improper lubrication or severe operating conditions. Linear damage appears circumferentially on the raceway and roller surfaces. Cycloidal shaped damage on the roller ends and scoring on the rib surface contacting roller ends also occur.

  • SMEARING OF THE BEARING SURFACE

    Smearing is surface damage which occurs from a collection of small seizures between bearing components caused by oil film rupture and/or sliding. Surface roughening occurs along with melting.

  • FRACTURE OF THE BEARING

    Fracture refers to small or large metallic pieces which were broken off due to excessive load or shock load acting locally on a rolling element, rib or section of a raceway ring.

  • CRACKS IN THE RACEWAY RING AND ROLLING ELEMENTS

    Cracks in the raceway ring and rolling elements. Continued use under this condition leads to larger cracks or fractures

  • BEARING CAGE DAMAGE, DEFORMATION, FRACTURE AND WEAR

    Cage damage includes: Cage deformation, Fracture and Wear Fracture of cage pillars.

  • SEIZURE OF BEARINGS

    When sudden overheating occurs during rotation, the bearing becomes discoloured. Then, the raceway rings, rolling elements, and cage will soften, melt and deform as damage accumulates.

  • ELECTRICAL CORROSION IN BEARINGS

    When electric current passes through a bearing, arcing and burning occur through the thin oil film at points of contact between the raceway and rolling elements. The points of contact are melted locally to form "fluting" or groove-like corrugations which can be seen by the naked eye. Magnification of these grooves reveals crater-like depressions which indicate melting by arcing.

  • BEARING RUST AND CORROSION

    Bearing rust and corrosion are pits on the surface of rings and rolling elements and may occur at the rolling element pitch on the rings or over the entire bearing surfaces.

  • PITTING OF THE BEARING ON THE ROLLING ELEMENT OR RACEWAY

    Pitting has a dull lustre and appears on the rolling element surface or raceway surface.

  • DENTING AND "PEAR SKINNING" OF THE BEARING

    Flaking due to rolling fatigue occurs when small pieces of bearing material are lifted and broken off the smooth surface of the raceway or the rolling elements. This flaking causes regions with a rough and coarse texture.

  • WEAR OF BEARINGS

    Wear is surface deterioration due to sliding friction at the surface of the raceway, rolling elements, roller end faces, rib face, cage pockets, etc.

  • FRETTING OF BEARINGS

    Wear occurs due to repeated sliding between the two surfaces. Fretting occurs at fitting surface between raceway rings and the shaft or housing. Fretting corrosion is another term used to describe the reddish brown or black wear patterns often seen on old shafts and worn housings.

  • FALSE BRINELLING

    Among the different types of fretting, false brinelling is the occurrence of hollow spots that resemble brinell dents and are due to wear caused by vibration and swaying at the contact points between the rolling elements and raceway.

  • CREEP IN BEARINGS

    Creep is the phenomenon in bearings where relative slippage occurs between fitting surfaces and thereby creates a clearance between the surfaces. Creep causes a shiny appearance, occasionally with scoring or wear.

  • MOUNTING AND FITTING DAMAGE IN BEARINGS

    Straight line scratches on surface of raceways or rolling elements caused during mounting or dismounting of bearing.

  • DISCOLORATION OF BEARINGS

    Discoloration of cages, rolling elements and raceway rings occurs due to their reacting with lubricant at high temperature or as a result of corrosion.

  • HOUSING OR SHAFT DAMAGE

    Wear, corrosion and burrs caused by repeated replacement of new bearings, a contaminated or moist environment or heavy handling during bearing removal.